Printing Processes
The choice of printing method depends on factors such as the complexity of the design, the type of garment, the desired quantity, color of the garment and the preferred look and feel of the final product. Some printing processes require specific file types and will not work without that required file type.
Screen Printing
**Process:**
In screen printing, a design is burned onto a fine mesh silk screen with an exposure unit. Ink is then pushed through the screen onto the garment using a squeegee.
**Advantages:**
Ideal for large quantities, vibrant colors, and durable prints.
FILE TYPE REQUIRED: VECTOR - EPS, AI, SVG, or vector PDF
Direct-to-Garment (DTG) Printing
**Process:**
DTG printing involves using specialized inkjet technology to print the design directly onto the fabric. The printer sprays the ink onto the garment in the desired pattern.
**Advantages:**
Suitable for detailed designs and small quantities. Allows for full-color printing without the need for screens.
FILE TYPE REQUIRED: VECTOR - EPS, AI, SVG, or vector PDF
Direct to Film (DTF)
**Process:**
Printing is directly to a clear film digitally, then transferred to a garment with a heat press after the design is covered in an adhesive powder. This process, unlike DTG, can be used on any fabric, cotton or polyester blends. It also can be used on dart or light garments without a pretreatment.
**Advantages**
Super vibrant colors and between 60-75 washes of the garment.
FILE TYPE REQUIRED: VECTOR - EPS, AI, SVG, or vector PDF
Heat Transfer Printing
**Process:**
This method involves printing the design onto a transfer paper using a special type of ink. The design is then transferred to the garment using heat and pressure, typically with a heat press machine.
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**Advantages:**
Suitable for small batches, intricate designs, and full-color printing.
FILE TYPE REQUIRED: VECTOR - EPS, AI, SVG, or vector PDF
Vinyl Cutting
**Process:**
A vinyl cutter is used to cut out the design from colored vinyl sheets. The cut pieces are then heat-pressed onto the garment.
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**Advantages:**
Good for simple designs, and it creates a durable and long-lasting print.
FILE TYPE REQUIRED: VECTOR - EPS, AI, SVG, or vector PDF
Dye Sublimation Printing
**Process:**
Dye sublimation involves printing a design onto a special transfer paper with sublimation inks. The paper is then heat-pressed onto the garment, and the ink turns into a gas, permeating the fabric.
-**Advantages:**
Ideal for all-over prints, detailed designs, and vibrant colors.
FILE TYPE REQUIRED: VECTOR - EPS, AI, SVG, or vector PDF
Embroidery
**Process:**
Embroidery involves stitching a design onto the garment using thread and an embroidery machine. The design is typically digitized first to create a pattern for the machine to follow.
**Advantages:**
Provides a textured and professional look, suitable for logos and small designs.
FILE TYPE REQUIRED:
MINIMAL - JPEG, PDF
OR ANY VECTOR FILE TYPE IS ACCEPTABLE
Plastisol and Water-Based Inks
**Process:**
These are types of inks used in screen printing. Plastisol inks are PVC-based and need heat to cure, while water-based inks use water as a base and air-dry or require low heat curing.
**Advantages:**
Plastisol provides vibrant colors and durability, while water-based inks are more environmentally friendly and result in a softer feel.
FILE TYPE REQUIRED: VECTOR - EPS, AI, SVG, or vector PDF
Flock Printing
**Process:**
Flock printing involves applying a layer of adhesive to the garment and then flock (short fibers) is applied to create a raised, textured design.
**Advantages:**
Creates a velvety texture, often used for lettering and logos.
FILE TYPE REQUIRED: VECTOR - EPS, AI, SVG, or vector PDF
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